Abrasives Manufacturing Experience KGK Jet Batch Coding Technology

Company Profile: Produces high-quality material solutions, including abrasives, electrominerals, ceramics, refractories, and energy storage materials. 

Challenges & Opportunities: 

First Requirement: 

• Customer is using stencil for print on the abrasive wheel (Porus Surface)
• Single-color printing (2-3 lines) will be done in a radius, with a print height of 70 mm on the abrasive wheel.
• There will be software integration with the customer's ERP system to facilitate the printing of messages.

Second Requirement:

• Customer need 3-line black print on laminated labels, using auto feed label machine.

KGK Jet Solution

For direct printing on Abrasive Wheel

HQ8500 DOD machine: KGK Jet recommended HQ8500 Controller and Print Head S510 for 70mm

Print Height: HQ8500 with S510 print head capable to print 70mm height with 180 DPI resolution with print head moving with X & Y Axis’s for coding. 

Versatile controller: Window based HQ8500 controller is capable to integrate with customer ERP message with speed upto 67m/min.  

For direct printing on Laminated Label

CCS3000L: KGK Jet recommended CCS3000L 4-line coding machine to coding on laminated labels.

Integration: CCS3000L matched the auto feed label applicator speed, to aid high production volume. 

Key benefits of HQ8500:

• Print height from 1mm to 3mm, Print speed upto 67 meters/min
• Store message up to 10000, option of Horizontal & Downward directional print.
• The nozzle arrangement is one row, which prevents printing from being disrupted by speed changes.
• Change in print speed won't affect the print because of the one row nozzle arrangement.
• The use of oil-based ink prevented nozzles blocking.
• Printing of various barcodes including barcodes and QR codes is possible

Key benefits of CCS3000L:

• High speed coding: New print-head design (P-type) for high-speed & legible 4 lines of coding. Also equipped with Fluorine coated nozzle, which protect print-head from contamination.
• Tailor-Made intelligent data communication: Easy integration with a customer ERP system or database can be achieved with the use of customised special integration software to facilitate continuous and batch production.
  
• Stable coding even in humid and dusty environment: Positive air pressure inside the print-head, keeps dust and humidity out, resulting in no contamination of head and ink. IP54 protected CCS3000L print head need not clean before every start & stop.

Key Reasons for Choosing KGK Jet: 

• Ink manufacturing facility in India for product pre or post-sales support. 
• Integrating KGK solution without disturbing existing production line. 
• Quick & proficient service team who responds to 24x7 customer queries.  
• Our Japanese DNA for continuous research & improvement of product & services.

Customer Benefits: 

• Customer saving on Time & labour cost as pint directly on substrate. 
• Freedom to edit and store message improved productivity 
• Crisp & precise coding enhance customer brand vale.