Packaging Manufacturer Enhances Accuracy with KGK Jet E-Commerce Coding Solution

Company Profile: Manufacturer of paper packaging solutions for the E-Commerce, FMCG and Retail sectors. product range include E-commerce mailer bags, Temper-proof food delivery & Grocery Bags, Gift Carry bags Challenges & Opportunities: 

Challenges & Opportunities: 

Stitching defects:  Customer need seamless 20mm height printing, current setup has visible print gap.

Delayed Scanning: Scanning barcodes takes longer than usual because of a stitching defect in the printing.

Expensive consumables: Small & Expensive 42ml of ink cartridge need frequent replacement. 

High inventory of ink: Customers need to maintain a high inventory of cartridge to ensure smooth day-to-day operations.

Unutilised cartridge: Using the complete ink in the cartridge is not easy for the customer due to the cartridge's inherent design..

Production disruption due head blocking: The use of TIJ technology requires operators to wipe the printhead frequently to prevent print head blocking. Engineering new inks

KGK Jet Solution 

Single Print Head: KGK Jet HQ1600 DOD machine has a maximum print height of 32.4mm, 300 DPI resolution. A single R384 print head can produce legible and sharp print. Possible to connect 4 print heads in single controller. 

Versatile Ink jetting Direction:  The HQ1600 controller with R384 can print both vertically and horizontally with ease.

High Speed Scanning: The HQ1600 can print at a speed of up to 120 meters per minute and print 100% scannable 1D and 2D bar codes in 300 dpi resolution.

User Interface: Customer find HQ1600 extremely easy to navigate, simple and easy to use interface. 

Key benefits of HQ1600: 

Large ink reservoir: The inbuilt ink tank system of the KGK DOD machine has a capacity of over 500ml, which wipe out frequent line interruption for cartridge replacement during crucial operations. The ink tank can be refilled while on the go.

Fade resistance Ink: Oil base ink delivers bright, fade resistance and eco-friendly prints.

Robust Print head: KGK DOD machines use piezo technology to discharge ink droplets thus need minimal maintenance. 

Connectivity: HQ1600 Controller can be seamlessly connected to customer ERP using wired or wifi connection for ease of operations.

Key Reasons for Choosing KGK Jet: 

• KGK Team in-depth knowledge of the industry and addressing the key pain area during evaluation.
• 50-year industry experience and a leading player in DOD technology in Japan, with 80% market share.
• Quick & proficient service team who responds to 24x7 customer queries.  
• KGK established manufacturing facility in India since 2014, for any pre or post sales support. 
• Integrating KGK solution with existing production line with customised solution during on-site demo
• KGK continues research on DOD products and has designed the most appropriate product for this application. 

Customer Benefits: 

• Print high speed 20mm variable barcode/QR code without scanning error.
• Reduce per print cost as well as reduce high inventory of ink cartridge. 
• Refilling the ink without interrupting the production process.