Masala King Adds Business Flavor using KGK Jet Batch Coding Machine
Customer Profile: Manufacturers of whole spices, organic spices, spice mixes, and spice blends utilize packaging in the form of carton boxes and pouches available in three different sizes. Need Marking & coding solution for Batch Coding Machine.
Challenges & Opportunities:
Competition CIJ: The customer is currently operating 15 CIJ machines from a competitor and is experiencing issues due to the age of the machines.
Space constrains: CIJ was used by customers with a 6-meter umbilical cable due to limited manufacturing space.
High ink consumption: Competition CIJ machines with old technology consuming high ink & solvent every month.
Line Changeover Delay: Customer need to change production line at least 4-5 time in a day, each changeover requires 15-20 minutes, causes production loss.
Multiple substrate: Laminated cartons & pouch need marking & coding using FFS & conveyer belt application. Need singe ink for all the substrates.
Reasons for choosing CCS-R:
Fast coding: Due to increased coding speed, the existing line has been modified from a previous conveyor application to a horizontal filling machine, which now processes 30-40 packages per minute.
Ergonomically Design: The KGK Jet CCS-R was an ideal solution for the customer's needs, featuring batch coding and MRP coding. Its print head is compact, accommodating tight spaces, and solution fits in with KGK Jet's standard 3 meters of umbilical cable.
Fast changeover: CCS-R ability to store message results in faster line changeover for customer.
Robust Design : Robust & versatile keyboard and screen design proves operators friendly in daily operations.
Key benefits of CCS-R:
Simple, Efficient and Stable: Freedom to edit 1 to 4 lines of text, serial number, linear bar code, as well as graphics and logo.
Sturdy Nozzle Head: To enhance work efficiency, printhead has been designed for quick changeover between lines and can operate in a smaller space.
Built for rugged use: Keyboard & screen is built to be highly responsive and accurate, while also providing a longer lifespan.
Key Reasons for Choosing KGK Jet:
- References from existing customers has built confidence & KGK Jet team in-depth knowledge of the industry.
- Ink manufacturing facility in India for product pre or post-sales support.
- Integrating KGK solution without disturbing existing production line.
- Quick & proficient service team who responds to 24x7 customer queries.
- Our Japanese DNA for continuous research & improvement of product & services.
Objectives:
- Customer is happy with CCS-R performance & production line integration.
- Achieve 100% uptime with KGK Jet's on-site service support, complemented by SMS for proactive preventive maintenance.
- Reducing ink and consumable costs accelerates the customer's return on investment.
